Introduction of Eye Drops Filling Machine:
The eye drops filling machine is not only for filling eye drops, but also suitable for the production of other small-volume plastic bottle products. The eye drops filling production line is composed of six main parts: unscramble bottles, conveying, sterile purified gas washing bottles, filling, inserting inner plugs, and screwing outer caps. The eye drops filling line is mainly used to complete the procedures of unscramble, infusion, air washing, metering, filling, plugging, capping, and screwing of eye drops bottles. The entire production process of eye drops filling is completed under 100-level laminar flow protection and aseptic isolation, and each area is isolated and protected to ensure the aseptic production of eye drops and meet the requirements of the new national GMP.
Components of Eye Drops Filling Line System:
1. Store bottles, automatic bottle unscramble system;
2. Static elimination, air washing bottle system;
3. Elimination of static electricity, air washing plug cover system;
4. Precision ceramics, filling and separating system;
5. Vacuum suction plug and plug system;
6. The manipulator grasping and capping system;
7. Constant magnetic torque, positioning and capping system;
8. Hundred-level laminar flow protection aseptic system.
Mature Cutting-edge Technology of Eye Drops Filling Production Line:
1. The advanced PLC programmable control system realizes the full automatic control operation of the whole line;
2. The ultra-high design between the bottle surface and the countertop prevents the hundred-level laminar flow from flowing back on the bottle mouth. The contour design of all parts on the countertop is easy to clean, and there is no dead angle in sanitation. Each functional station of the equipment is fully operated under laminar flow protection, and fully meets GMP requirements;
3. Automatic bottle unscramble mechanism, arc design, whether it is round bottle or flat bottle, can realize online unmanned operation, and the efficiency is 100%;
4. Sterile purification gas to wash the bottle, inner plug and outer cover, ion wind static electricity to eliminate static electricity attached to the bottle, inner plug and outer cover, linear air washing and bottle separation device,-way air blowing,-way back suction , To ensure the cleanliness of the bottle, inner plug and outer cap;
5. The advanced ceramic pump dispensing mechanism is convenient and reliable for disassembly, cleaning, disinfection and sterilization; the drive adopts a servo motor, and the touch screen adjusts the measurement; the advanced separation and card bottle mouth alignment device ensures 100% insertion of the canned needle The bottle mouth performs filling and no bottle falling and other abnormal situations occur;
6. Advanced manipulator vacuum grasping inner plug tracking and positioning upper inner plug device and manipulator grasping outer cover tracking and positioning upper outer cover rotating outer cover integrated design mechanism, stable and reliable operation; capping head adopts magnetic torque adjustable tightening force device, which can The requirements of different covers are applicable. Both the upper inner plug and the screw outer cover adopt a continuous rotary structure to ensure production efficiency;
7. The transmission parts of the eye drops filling equipment are mainly gears and lever linkage mechanisms with slow beat transmission to ensure the stability and reliability of the equipment operation. The whole machine is almost no noise;
8. The main electrical appliances, optical fiber and pneumatic components are all imported products.
High-efficiency and Energy-saving Effects of Eye Drops Filling Machine:
1. The unique multi-function of unscramble, bottle washing, filling, capping, capping and capping of the eye drops filling line-the machine design, the production line has a small footprint, which minimizes the purification space and greatly reduces the production Purification cost
2. The equipment operation process uses a large number of mechanical, electrical, and gas-physical PLC control systems, which improves the stability of the equipment operation process and greatly improves the product qualification rate. Cooperate with high-efficiency and energy-saving frequency converter to realize stepless speed regulation of the motor, which greatly saves energy;
3. The parts that have frictional movement between each other are made of powder metallurgy, engineering plastics and other materials, which have excellent high temperature resistance, wear resistance, and self-lubricating performance, which can effectively reduce the wear during the movement and reduce the replacement of vulnerable parts;
4. The equipment has a switching program. Adjusting the height of part of the track can realize the adjustment of specifications, reducing the time for manual adjustment, cleaning and changing specifications;
5. Low starting current, small starting torque and high power factor throughout the speed range.
The Safe, Reliable and Reliable Products of the Eye Drops Filling Production Line:
1. Due to the PLC control system integrating machine, electricity and gas, the operation is safe and reliable, the failure rate is low, and the operation and maintenance costs are extremely low;
2. The eye drops filling production line is equipped with an automatic overload protection function, which will automatically stop when a failure occurs, and some electrical faults will be displayed on the man-machine interface;
3. The eye drops filling equipment has a switching program to realize the adjustment of specifications, avoid artificial pollution of the equipment operating environment, and effectively realize the aseptic operation in the isolation chamber;
4. Linear action, no turbulence of 100-level laminar flow protection wind, and effective aseptic production process;
5. Inverted bottle rejection, no bottle shutdown protection, waiting for automatic start, no inner plug and no outer cover, unqualified product rejection, counting and automatic interlock protection of front and rear machines.
Eye Drops Filling Machine Parameter:
| Applicable Specifications | 5-15ml plastic bottle, bottle inner stopper and outer cap |
| Production Capacity | 160-200 Bottles Per Minute |
| Number of Filling Heads | 12Heads |
| Air Wash Hair Number | 12Heads |
| Number of Plug Heads | 18Heads |
| Number of Capping Heads | 18Heads |
| Measurement Accuracy | ≤±1% |
| Bottle Cleaning Pass Rate | 100% |
| Upper Plug Qualification Rate | ≥99.8% |
| Qualified Rate of Capping | ≥99.8% |
| Compressed Air Consumption | 15m³/h 0.6-0.8MPa |
| Total Power | 6KW 380V(220V) 50HZ |
| Machine Net Weight | 4800KG |
| Dimensions (Length * Width * Height) | 9500*2150*2000(Non-laminar flow hood) |
