Introduction of Eye Drops Filling Machine:

The eye drops filling machine is not only for filling eye drops, but also suitable for the production of other small-volume plastic bottle products. The eye drops filling production line is composed of six main parts: unscramble bottles, conveying, sterile purified gas washing bottles, filling, inserting inner plugs, and screwing outer caps. The eye drops filling line is mainly used to complete the procedures of unscramble, infusion, air washing, metering, filling, plugging, capping, and screwing of eye drops bottles. The entire production process of eye drops filling is completed under 100-level laminar flow protection and aseptic isolation. The each area is isolated and protected to ensure the aseptic production of eye drops and meet the requirements of the new national GMP.

Eye Drops Filling Machine

Components of Eye Drops Filling Line System:

1. Store bottles, automatic bottle unscramble system;
2. Static elimination, air washing bottle system;
3. Elimination of static electricity, air washing plug cover system;
4. Precision ceramics, filling and separating system;
5. Vacuum suction plug and plug system;
6. The manipulator grasping and capping system;
7. Constant magnetic torque, positioning and capping system;
8. Hundred-level laminar flow protection aseptic system.

Mature Cutting-edge Technology of Eye Drops Filling Line:

1. The advanced PLC programmable control system realizes the full automatic control operation of the whole line;
2. The ultra-high design between the bottle surface and the countertop prevents the hundred-level laminar flow from flowing back on the bottle mouth. The contour design of all parts on the countertop is easy to clean, and there is no dead angle in sanitation. Each functional station of the equipment is fully operated under laminar flow protection, and fully meets GMP requirements;
3. Automatic bottle unscramble mechanism, arc design, whether it is round bottle or flat bottle, can realize online unmanned operation, and the efficiency is 100%;

4. Sterile purification gas cleans the bottle, inner stopper and outer cap. Ion wind static electricity eliminates static electricity attached to bottles, inner plugs, and outer caps. Linear air washing and bottle separation device, one-way blowing and one-way suction to ensure the cleanliness of bottles, inner plugs and outer caps;

Eye Drops Filling Machine

5. The advanced ceramic pump dispensing mechanism is convenient and reliable for disassembly, cleaning, disinfection and sterilization. The drive adopts a servo motor, and the touch screen adjusts the measurement. The advanced separation and card bottle mouth alignment device ensures 100% insertion of the canned needle. The bottle mouth performs filling and no bottle falling and other abnormal situations occur;

6. The advanced manipulator vacuum grabs the inner plug, tracks and positions the inner plug device, and the manipulator grabs the outer cover, tracks and positions the upper cover and rotates the outer cover. The integrated design mechanism ensures stable and reliable operation. The capping head adopts a magnetic torque adjustable tightening force device. Applicable Different cover requirements. The upper inner plug and screw outer cover adopt continuous rotating structures to ensure production efficiency;
7. The transmission parts of the eye drops filling equipment are mainly gears and lever linkage mechanisms with slow beat transmission to ensure the stability and reliability of the equipment operation. The whole machine is almost no noise;
8. The main electrical appliances, optical fiber and pneumatic components are all imported products.

 

High-efficiency and Energy-saving Effects of Eye Drops Filling Machine:

1. The unique multi-function of unscramble, bottle washing, filling, capping, capping and capping of the eye drops filling line-the machine design, the production line has a small footprint, which minimizes the purification space and greatly reduces the production Purification cost
2. The equipment operation process uses a large number of mechanical, electrical, and gas-physical PLC control systems, which improves the stability of the equipment operation process and greatly improves the product qualification rate. Cooperate with high-efficiency and energy-saving frequency converter to realize stepless speed regulation of the motor, which greatly saves energy;

Eye Drops Filling Machine
3. The parts that have frictional movement between each other are made of powder metallurgy, engineering plastics and other materials, which have excellent high temperature resistance, wear resistance, and self-lubricating performance, which can effectively reduce the wear during the movement and reduce the replacement of vulnerable parts;
4. The equipment has a switching program. Adjusting the height of part of the track can realize the adjustment of specifications, reducing the time for manual adjustment, cleaning and changing specifications;
5. Low starting current, small starting torque and high power factor throughout the speed range.

 

The Safe, Reliable and Reliable Products of the Eye Drops Filling Production Line:

1. Due to the PLC control system integrating machine, electricity and gas, the operation is safe and reliable, the failure rate is low, and the operation and maintenance costs are extremely low;
2. The eye drops filling production line is equipped with an automatic overload protection function, which will automatically stop when a failure occurs, and some electrical faults will be displayed on the man-machine interface;
3. The eye drops filling equipment has a switching program to realize the adjustment of specifications, avoid artificial pollution of the equipment operating environment, and effectively realize the aseptic operation in the isolation chamber;

Eye Drops Filling Machine
4. Linear action, no turbulence of 100-level laminar flow protection wind, and effective aseptic production process;
5. Inverted bottle rejection, no bottle shutdown protection, waiting for automatic start, no inner plug and no outer cover, unqualified product rejection, counting and automatic interlock protection of front and rear machines.

Eye Drops Filling Machine Parameter:

Applicable Specifications 5-15ml plastic bottle, bottle inner stopper and outer cap
Production Capacity 160-200 Bottles Per Minute
Number of Filling Heads 12Heads
Air Wash Hair Number 12Heads
Number of Plug Heads 18Heads
Number of Capping Heads 18Heads
Measurement Accuracy ≤±1%
Bottle Cleaning Pass Rate 100%
Upper Plug Qualification Rate ≥99.8%
Qualified Rate of Capping ≥99.8%
Compressed Air Consumption 15m³/h 0.6-0.8MPa
Total Power 6KW 380V(220V) 50HZ
Machine Net Weight 4800KG
Dimensions (Length * Width * Height) 9500*2150*2000(Non-laminar flow hood)
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